Exothermic Welds Accessories

1) Graphite Mould for having Exothermic Welding :

When making a copper wire connection of Ground rod or other metal connection, place the Welding powder into the graphite mould. Just ignite to start the Welding process. The result will be clean and smooth connection surface. It is also applicable for other metal such as: Iron, Galvanized Steel, Railway track, Cast Iron, Bronze, and Brass. It can be used in various applications to have the certainly good connections in work. Such as Lightning and Surge Protection, Grounding in Electrical Work, Railway Construction, Cathodic Protection.

The connection mould is designed to last for an average of 60 to 100 connections. This will vary according to the care given the mould during use.Graphite mould is made of high quality graphite suitable for high quality Weldinging work and can be used for several times.

2) Graphite Mould Handle Universal Clamp:

Mould handle clamp

For most connections involving lugs, cable or rectangular bus, exothermic handle clamps are used.
These will fit 90% of all standard exothermic molds. Normally we recommend One Handle for every two moulds.These are manufactured by the professionals using high quality raw material. These Mold Handle Clamp conform their adherence with the industry standards.

3) Steel Metal Disk:


Steel discs are very important. The disc acts timing device to allow the Weldinging powder to heat
to proper temperature. Steel Disk is designed to contain the exothermic reaction to the upper crucible of a mold until the reaction is complete and ready to Welding. One Metal is must for every shot

4) Exothermic Welding Powder:

exothermic-powder-500x500 Image result for Exothermic Welding Powder

Exothermic Welding Powder is the most reliable and consistently-performing Welding metal available with us.Quality validation steps are taken for every lot we produce. Upon final acceptance, our Welding metal is
specially packaged  in moisture-resistant plastic cartridges with special closure caps. Then the cartridges
and required metal discs are packaged in moisture-resistant boxes.

Our standard packing for Exothermic Welding powder is the following sizes of Welding metal are available.
Standards Size Packing available are – 50 Grams, 100 Grams, 125 Grams150 Grams, 200 Grams, 250 Grams, 1 Kilogram

5) Ignite Powder (Starting Powder)

Ignite Powder is  also known as Starting Powder and is required and is must. Sprinkle little Starting Powder on theMould followed by the Exothermic Welding powder and again sprinkle it little on the Top Side of Mould. Than Ignite starting powder with a spark gun.This results in exothermic reaction and the Exothermic Welding Powder melts to molten copper alloy. The molten copper alloy melts the retaining disc and flows into the Welding cavity where it partially melts the conductors.

Ignite Powder of 2-4 grams is sufficient for this Process.

6) Gloves:

Image result for gloves for welding

Gloves is required for safety purpose as the Exothermic Welding Powder melts at more than 1400 degree Celcius.

7) Flint Gun:

Flient Gun for exothermic welding

It is designed with the advantages of safety and convenience. It is used to ignite Starting Powder in order to result in exothermic reaction.

8) Brush (Soft and Hard):

Brush to clean Mould

Two Brush Required: 

1) Soft Brush – Its used to Clean Mould Welding Cavity because its shape is very sensitive and there should not be any damage while using Brush, so we recommend to use Soft brush

2) Hard Brush – Its used to clean other section of Mould

9) Slag Removal Tool:

It is used to remove the metal Scrap from Mould after the Exothermic Welding Process is done.

10) File Card:

File Card Brush

It is used to clean the objects to be Welding

11) Sealing Compound:

Sealing Compound

Sealing Compound is used to fill the gap on the mould where the conductor is passing

12) Flame Torch:

Graphite absorbs moisture from weather. So there is a need for propane torch to dry out the inside of the Graphite Mould thoroughly on both sides, therefore heating the mold to approximately 250 degrees Fahrenheit

13) Sun Glass:

Sun Glass is Using For Eye Safety


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